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Corrective Maintenance

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Field
Maintenance Engineering / Industrial Engineering
Application Areas
Manufacturing IndustryEnergy ProductionTransportation SystemsInformation Technologies
Subtypes
Emergency Corrective MaintenanceDeferred Corrective Maintenance
Related Systems
Maintenance Management SystemsFailure Recording Systems
Associated Concepts
Failure AnalysisRepair ProcessesMaintenance PlanningOccupational Health and Safety

Corrective Maintenance refers to maintenance activities carried out after a system, equipment, or component experiences a failure or malfunction. This type of maintenance includes the identification of the failure, determination of its cause, and execution of necessary repair operations. Corrective maintenance aims to restore the system to its normal operating conditions and is usually performed in an unplanned manner after the failure occurs. Therefore, corrective maintenance is classified as a reactive maintenance approach.

Definition and Scope of Corrective Maintenance

Corrective maintenance involves maintenance activities conducted after a failure. This type of maintenance covers repair operations intended to regain the functionality of the system or equipment. Corrective maintenance typically begins after the failure occurs and requires different intervention methods depending on the cause of the failure.


Corrective maintenance is divided into two main categories: urgent corrective maintenance and deferred corrective maintenance. Urgent corrective maintenance refers to immediate interventions performed right after the failure to keep the system operational. Deferred corrective maintenance includes maintenance activities carried out within a certain planned schedule when the failure does not immediately affect the overall system operation.


Corrective Maintenance of Faulty Electronic Equipment (Generated by Artificial Intelligence)

Corrective Maintenance in Industrial Applications

Corrective maintenance is widely applied across various industrial sectors. In fields such as manufacturing, energy production, transportation systems, and information technology, corrective maintenance activities play a crucial role in ensuring system continuity and minimizing production losses.


In the manufacturing industry, equipment failures on the production line cause interruptions to manufacturing processes and increase costs. Therefore, corrective maintenance activities aim to quickly resolve faults and restart production processes as soon as possible. In energy production facilities, failures in critical equipment such as turbines, generators, and transmission systems lead to interruptions in the energy supply. In these cases, corrective maintenance is vital to maintaining the continuity of energy production.


In the transportation sector, failures of vehicles and infrastructure systems impact passenger safety and service quality. Consequently, corrective maintenance is applied to ensure that vehicles and infrastructure operate safely and efficiently. In the information technology domain, failures in servers, network devices, and software systems cause service interruptions and data loss. Corrective maintenance in this field focuses on promptly repairing systems and restoring services to minimize downtime.


Transportation Systems Corrective Maintenance Team (Created by Artificial Intelligence)

Management and Organization of Corrective Maintenance

The effective management of corrective maintenance activities is closely linked to organizational structure, resource planning, and information systems. Maintenance management systems support the processes of planning, monitoring, and reporting corrective maintenance operations. These systems include functions such as maintaining fault records, generating maintenance work orders, managing spare parts inventory, and evaluating maintenance performance.


Training and competency of maintenance personnel are critical factors in managing corrective maintenance activities. Accurate identification of faults, selection of appropriate repair methods, and ensuring safe working conditions depend on the knowledge and skills of the maintenance staff. Additionally, continuous evaluation and improvement of corrective maintenance processes enhance the effectiveness of maintenance management.


The organizational integration of corrective maintenance activities also encompasses occupational health and safety, environmental impacts, and cost control. Conducting maintenance processes in compliance with standards, adhering to legal regulations, and considering sustainability objectives are essential elements in the organizational management of corrective maintenance.


Post-Failure Maintenance Planning (Generated by Artificial Intelligence)

Bibliographies

Dhillon, B. S. Engineering Maintenance: A Modern Approach. CRC Press, 2002. Accessed : 09.05.2025. https://www.taylorfrancis.com/books/mono/10.1201/9781420031843/engineering-maintenance-dhillon

Eti, M. C., S. O. T. Ogaji, and S. D. Probert. “Implementing Total Productive Maintenance in Nigerian Manufacturing Industries.” Applied Energy 79, no. 4 (2004): 385–401. Accessed : 09.05.2025. https://www.sciencedirect.com/science/article/abs/pii/S0306261904000200

Mobley, R. K. Maintenance Fundamentals. 2nd ed. Butterworth-Heinemann, 2004. Accessed : 09.05.2025. https://shop.elsevier.com/books/maintenance-fundamentals/mobley/978-0-7506-7798-1

Tsang, A. H. C. “Strategic Dimensions of Maintenance Management.” Journal of Quality in Maintenance Engineering 8, no. 1 (2002): 7–39. Accessed : 09.05.2025. https://www.emerald.com/insight/content/doi/10.1108/13552510210420577/full/html

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Main AuthorEmre ÖzenMay 21, 2025 at 11:03 AM
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